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Flapper Peening Tools and Accessories

  
  

 

Flapper Peening was invented by 3M in the 1960’s for US Army helicopter field repairs during the Vietnam war.

 

Shockform has developed and patented a new rotational speed controller for flapper peening. 

 

View Presentation on Flapper Peening using the FlapSpeed™ Controller 

 

Call Us for more info, for custom packages or expert advice... 

                    

The New FlapSpeed™ Controller V.3 for flapper peening offers flapper peening that is:

BETTER:

 

 

 

 

 

  • Controller continuously monitors and adjusts the RPM for more reliable and repeatable peening every time

  • Alarm will sound if rotational speed is out of tolerance

  • USB recording of process parameters in real time

  • Touch Screen User Interface

FASTER:

 

 

 

  • With the personalized Intensity versus RPM curves for up to 5 operators
  • Spend less time on preparation and more time peening.

EASIER:

 

 

 

  • Press start and get the exact rotational speed

  • Use the integrated stopwatch or countdown timer to do saturation curves.

  • Easily meet Nadcap and other process requirements

 

Video: This video will help you understand how the FlapSpeed controller works. See the main features and the different screens of the controller (also on You tube)

 

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FlapSpeed Controller Screens

Introduction Screen

User Selection Screen

Job Description and Almen type Screen

Control Screen with stopwatch

and countdown timer

Calibration Screen

Set Alarm Screen

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FlapSpeedTM Controller - Air  (FPK-A102)

 

Includes:

  • FlapSpeed™ Controller with touch screen user interface, USB data recording, 'Intensity vs. RPM' curves for 5 operators, stopwatch and countdown timer

  • Air Grinder (straight or 90 deg.) with installed speed sensor, buzzer and on-off switch

  • Certificate of Calibration

  • User Manual (paper and .pdf copy)

Call to Purchase  SpecificationsAccessories  Air Brochure

 

FlapSpeedTM Complete Kit - Air  (FPK-A103)

 

The Kit Includes:

  • 1    FlapSpeedTM Controller (FPK-A102 Above)

  • 1    Magnetic Almen Strip Holder

  • 1    Mandrel for 9/16" X 1-1/4" Flaps

  • 10  Flaps 9/16" X 1-1/4"

  • 100 Almen Strips A1-S

Call to Purchase  SpecificationsAccessories Air Brochure

 

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FlapSpeedTM Controller - Electric (FPK-E102)

 

Includes:

  • FlapSpeed™ Controller with touch screen user interface, USB data recording, 'Intensity vs. RPM' curves for 5 operators, stopwatch and countdown timer

  • Speed sensor integrated in motor

  • Certificate of Calibration

  • User Manual (paper and .pdf copy)

Call to Purchase  SpecificationsAccessories  Electric Brochure

FlapSpeedTM Complete Kit - Electric      (FPK-E103)

 

The Kit Includes:

  • 1    FlapSpeedTM Controller (FPK-E103 Above)

  • 1    Magnetic Almen Strip Holder

  • 1    Mandrel for 9/16" X 1-1/4" Flaps

  • 10  Flaps 9/16" X 1-1/4"

  • 100 Almen Strips A1-S

Call to Purchase  SpecificationsAccessories  Electric Brochure

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Technical Specifications FlapSpeed Controller Air:

 

 

Controller Dimensions

L12.5" × W10.1" × H6.0"

(L315mm × W255mm × H150mm)

Controller Weight

8.4 lbs (3.8 Kg)

Protection

Weather proof Impact resistant NK-7 Resin Exterior

Grinder Type

3M

Grinder Weight with Sensor

2.3 lbs (1.04 Kg)

Controller Speed

22.1 MHz

Control Signal

Closed Loop Feedback using Proprietary Control Software

Response Time 

0.3 to 0.5 sec

Repeatability

+/- 30 RPM

Continuous RPM Monitoring

Yes

Alarm

Ajustable when RPM is out of range

User Input curves

Almen Intensity vs. RPM for 5 operators

Data Recording

Yes, through included 2 Gb. Memory key

Real-Time Clock

Yes

Contrast Adjustment

Yes

Calibration Setup

Yes

Memory

Flash = 256K, SRAM = 128K 

Display

320 × 240 pixels, black on white display

Keyboard

Touch Screen

Min/Max Supply Pressure

14.5 - 145 psi (0.1 - 1.0 Mpa)

Regulating Pressure Range

0.72 psi to 90 psi (0.005 - 0.9 Mpa)

Max Flow Rate

53 cfm (1500 l/min) @ 90 psi (.62 Mpa)

Operating Temp.

32°F to 122°F  (0°C to +50°C)

Optical Sensor Type

EZ-Beam technology

Optical Sensor Dimensions

L3.1" × W0.53" × H0.74"  (L79mm × W13mm × H19mm)

Optical Sensor Cord Length

25 ft (7.7 m) 

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Technical Specifications FlapSpeed Controller Electric:

 

Controller Dimensions

L12.5" × W10.1" × H6.0"

(L315mm × W255mm × H150mm)

Controller Weight

8.4 lbs (3.8 Kg)

Protection

Weather proof Impact resistant NK-7 Resin Exterior

Controller Speed

22.1 MHz

Control Signal

Closed Loop Feedback using Proprietary Control Software

Response Time 

0.3 to 0.5 sec

Repeatability

+/- 30 RPM

Continuous RPM Monitoring

Yes

Alarm

Ajustable when RPM is out of range

User Input curves

Almen Intensity vs. RPM for 5 operators

Data Recording

Yes, through included 2 Gb. Memory key

Real-Time Clock

Yes

Contrast Adjustment

Yes

Calibration Setup

Yes

Memory

Flash = 256K, SRAM = 128K 

Display

320 × 240 pixels, black on white display

Keyboard

Touch Screen

Supply Voltage

100 - 130 VAC

Supply Frequency

50 - 60 Hz

Controlled Motor Type

Brushed

Contolled Motor Input Voltage

125 VDC

Controlled Motor Input Amp.

3.0 Amps DC

Operating Temp.

32°F to 122°F  (0°C to +50°C)

Optical Sensor Type

Integrated in motor

Shaft Length

66 inches 

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Accessories:

 

 

Additional 90 degree Air Grinder with installed speed sensor, buzzer and on-off switch and 25 ft. hose

                                                  (FGR-090)

 

 

 

 

Additional straight Air Grinder with installed speed sensor, buzzer and on-off switch and 25 ft. hose

                                                   (FGR-000)

 

 

FlapSpeed Travel Case is included with each controller purchase                         (FLP-Case)

         

Almen Digital Gauge                         (FPG-1000)

Magnetic Strip Holder 2" X 7" X 1"        (FPH-1000)

9/16" X 1" 3M Roto Peen Flap              (FPF-0100)

9/16" X 1-1/4" 3M Roto Peen Flap        (FPF-0125)

1" X 2" 3M Roto Peen Flap                  (FPF-0200)

Mandrel 7212 for 9/16" X 1" Flap          (FPM-0100)

Mandrel 7210 for 9/16" X 1-1/4" Flap    (FPM-0125)

Mandrel 7211 for 1" X 2" Flap              (FPM-0200)

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